Cemb-usa ER100 (A) Manuel d'utilisateur

I 0902 - 11/10 - Rev. A ENGLISHUse and maintenance manualENGeneral Index1. FOREWORD 31.1 GENERAL 31.2 PURPOSE OF THE MANUAL 31.3 WHERE AND HOW

10 Use and Maintenance Manual Rev. 11-2010ENGLISHMachine description3.1 MACHINE FUNCTIONThe ER100-I is a wheel balancing machine for cars, light comme

11Ø250mmZona d’azione laser scansioneUse and Maintenance Manual Rev. 11-2010ENGLISH3.2 TECHNICAL SPECIFICATIONSThe following data refers to the wheel

ABCDEFGSE2-MOUNTING SE2 MOUNTING

360°ConeQuando possibile, centrare le ruote con cono dall'interno (vedi disegno). Evitare di usare il manicotto RL con cerchi di ferro.Whenever

14 Use and Maintenance Manual Rev. 11-2010ENGLISHWheel lifting4. Wheel liftingPosition the wheel on the carriage resting it against the ZERO WEIGHT c

15Use and Maintenance Manual Rev. 11-2010ENGLISH5. Wheel lockingTo lock/release the wheel on the pneumatic spindle, push the pneumatic locking pedal.

16 Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machine6. Use of the wheel balancing machine6.1 DIMENSION ACQUISITION Acq

17Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machine6.2 CORRECTION MODE SELECTIONPress from the unbalance measurement

18 Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machine6.3 UNBALANCE UNIT OF MEASURE selection Press the button / from

19Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machineDisplays the information screenSelects unbalance display in g/ozDisp

6.14 WHEEL ANALYSIS 376.14.1 Runout 386.14.1.1 When and why TO USE MATCHING 386.14.1.2 Matching 396.14.1.2.1 When to perform matching 406.14.1

20 Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machinePrints the unbalance valuesDisplays the weight statisticsMenuUnbala

21Use and Maintenance Manual Rev. 11-2010ENGLISHDisplays the information screenSelects unbalance display in g/ozDisplays the approximate valuesEnables

22 Use and Maintenance Manual Rev. 11-2010ENGLISHDisplays the information screenSelects unbalance display in g/ozDisplays the approximate valuesEnable

23Use and Maintenance Manual Rev. 11-2010ENGLISHDisplays the information screenSelects unbalance display in g/ozDisplays the approximate valuesEnables

24 Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machine6.7.3 Change weight application distanceTo change the correction

25Use and Maintenance Manual Rev. 11-2010ENGLISH6.8 UNBALANCE SPLITUse of the wheel balancing machinePosition the outside unbalance in the correction

26 Use and Maintenance Manual Rev. 11-2010ENGLISHPress the button from the second set of buttons on the unbalance measurement screen after performin

27Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machine6.10 TYRE SETSelects any one-way direction of the wheel Prints the t

28 Use and Maintenance Manual Rev. 11-2010ENGLISHIn the case of directional wheels, i.e. which can be mounted only on the right or only on the left, p

29Use and Maintenance Manual Rev. 11-2010ENGLISHSaves the certificate to USB keyLoads the certificate from USB keyPrints the unbalance valuesReturn to

3Use and Maintenance Manual Rev. 11-2010ENGLISHWARNINGTHIS MANUAL IS AN INTEGRAL PART OF THE INSTALLATION MANUAL WHICH SHOULD BE CONSULTED CONCERNIN

30 Use and Maintenance Manual Rev. 11-2010ENGLISHClip-on weight graphAdhesive weight graphNo. of daily spins:Indicates the number of spins performed b

31Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machinePressing on the buttons in the table header, graphic display of the

32 Use and Maintenance Manual Rev. 11-2010ENGLISHSaves the certificate to USB keyLoads the certificate from USB keyPrints the unbalance valuesReturn t

33USB PORTUse and Maintenance Manual Rev. 11-2010ENGLISH6.12.1 Balancing certificate customisationInsert a USB key in the port at the rear of the ma

34 Use and Maintenance Manual Rev. 11-2010ENGLISHFile to be customised using an HTML editor (FinalCertificate.htm):Balancing certificate logo: 1241 ×

35Use and Maintenance Manual Rev. 11-2010ENGLISHUse the following codes to insert the possible printable values in the balancing certificate.FieldGene

36 Use and Maintenance Manual Rev. 11-2010ENGLISH6.13 SCREENSAVERIf the machine is not used and remains on the initial screen for longer than the time

37Use and Maintenance Manual Rev. 11-2010ENGLISH6.14 WHEEL ANALYSISPress the button from the first set of buttons on the measurement screen.Goes to

38 Use and Maintenance Manual Rev. 11-2010ENGLISHTyre - 0.6 mmWheel + 0,3 mmThe eccentricity of the single elements is compensated.The wheel is accept

39Use and Maintenance Manual Rev. 11-2010ENGLISH6.14.1.2 MatchingGoes to the peak/peak and first harmonic graph screen. Goes to the tread analysis

4Use and Maintenance Manual Rev. 11-2010ENGLISHIntroduction1.4 MANUAL UPGRADESThis manual is an integral part of the machine and reflects the state of

40 Use and Maintenance Manual Rev. 11-2010ENGLISHEstimated residual wheel runout after matching:GREEN background: after matching, the runout will be

41Use and Maintenance Manual Rev. 11-2010ENGLISH6.14.1.3 Peak/peak and first harmonic graphsGoes back to the runout/matching analysis screenDisplays

42 Use and Maintenance Manual Rev. 11-2010ENGLISHGoes to the peak/peak and first harmonic graph screen. Goes to the tread analysis screenPrints the

43Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machineFor detailed tread analysis, press the button : Increases the scaleD

44 Use and Maintenance Manual Rev. 11-2010ENGLISHUse of the wheel balancing machine6.14.3 TaperGoes to the peak/peak and first harmonic graph scree

45Use and Maintenance Manual Rev. 11-2010ENGLISH6.15 OUTSIDE RIM RUNOUTPress the button after closing the spindle. ConfirmGoes back to the measurem

46 Use and Maintenance Manual Rev. 11-2010ENGLISHThe machine automatically reads the rim dimensions and performs a spin.During rotation the outside ec

47Use and Maintenance Manual Rev. 11-2010ENGLISHSetup7 Setup7.1 MENUPress the button from the measurement screen (second set of buttons)

48 Use and Maintenance Manual Rev. 11-2010ENGLISHSetup7.2 GENERAL SETUPGives the user the possibility of setting the machine according to need. All th

49Use and Maintenance Manual Rev. 11-2010ENGLISHSetupBPC (Best Possible Correction) Provides the best possible solution for reduction of vibrations no

5Use and Maintenance Manual Rev. 11-2010ENGLISHThe warranty is invalidated in case of:- repairs made by people who were not authorised by the manufac

50 Use and Maintenance Manual Rev. 11-2010ENGLISH7.2.1.1 Screensaver customisationFrom the General Setup screen, select CUSTOMISED SCREENSAVER and pre

51Use and Maintenance Manual Rev. 11-2010ENGLISH7.2.2 General setup 2/3 Decreases the valueIncreases the value Confirms the default parametersGoes ba

52 Use and Maintenance Manual Rev. 11-2010ENGLISH7.2.3 General setup 3/3 Decreases the valueIncreases the value Confirms the default parametersGoes b

53Use and Maintenance Manual Rev. 11-2010ENGLISH7.3 RESERVED SETUPAccess to this screen is password protected [1 - 3 - 5 - 7 ].Reserved SetupINCORRECT

54 Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.1 LASER calibrationDisplays the laser calibration graphSaves the laser calibration valuesConfirmG

55Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.2 Spindle resetResets the spindle reset values.Displays the spindle reset values saved Saves the s

56 Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.3 Taper calibrationSaves the calibration ConfirmGoes back to the reserved setup screenReturn to m

57Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.4 Correction weights Decreases the valueIncreases the valueDisplays a calculator to enter values d

58 Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.5 Wheel runout Decreases the valueIncreases the value Confirms the default parametersGoes back to

59Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.6 Outside rim runout Decreases the valueIncreases the value Confirms the default parametersGoes b

642341 Use and Maintenance Manual Rev. 11-2010ENGLISH2. InstallationUnpack the machine and place the front guard on the 1. ground with the spindle lo

60 Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.7. Tread Decreases the valueIncreases the value ConfirmGoes back to the reserved setup screenRet

61Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.8 Firmware upgradeAllows updating the board firmware. Confirms access to the functionGoes back to

62 Use and Maintenance Manual Rev. 11-2010ENGLISH7.3.9 Factory settingResets all the default machine settings.Reserved Setup Confirms loading of the f

63Use and Maintenance Manual Rev. 11-2010ENGLISH7.4 MACHINE CALIBRATIONSaves the calibration valuesConfirmGoes back to the setup screenReturn to main

64 Use and Maintenance Manual Rev. 11-2010ENGLISH7.5 DIMENSIONS Allows accessing the manual wheel dimension setting screen.TEST SCREEN RESERVED FOR EX

65Use and Maintenance Manual Rev. 11-2010ENGLISH7.6 SELF-DIAGNOSTICSDiagnosis parameter printout useful for Technical Service.Goes back to the main me

66 Use and Maintenance Manual Rev. 11-2010ENGLISH7.7 OSKAllows correctly setting the date and time.Press the button to go to time setting. Increases

67Use and Maintenance Manual Rev. 11-2010ENGLISH7.8 SOUNDSReserved Setup Decreases the valueIncreases the value Confirms the default parametersGoes ba

68 Use and Maintenance Manual Rev. 11-2010ENGLISHDiagnostics8. DiagnosticsWARNINGTHE INFORMATION IN THE POSSIBLE REMEDY COLUMN REQUIRES WORK TO BE PE

69Use and Maintenance Manual Rev. 11-2010ENGLISHDiagnosticsErr. 20 Message management error (incorrect or no translations)1. Change the language, s

725Nm567Use and Maintenance Manual Rev. 11-2010ENGLISHDrill the holes in the floor and fit the expandable bolts provided as indicated in the drawing a

70 Use and Maintenance Manual Rev. 11-2010ENGLISHErr. 221/Err. 222/Err. 223/Err. 224/Err. 225Internal laser read error 1. Check that the light spot is

71Use and Maintenance Manual Rev. 11-2010ENGLISHMaintenance9.1 GENERALCAUTIONBEFORE PERFORMING ANY MAINTENANCE OPERATIONS, MAKE SURE THE MACHINE HAS B

72Use and Maintenance Manual Rev. 11-2010ENGLISHDisposal – Spare parts – Attached documents10. DisposalCAUTIONTHE INSTRUCTIONS IN THIS CHAPTER ARE IND

88910111213 Use and Maintenance Manual Rev. 11-2010ENGLISHConnect the 10Ø polyurethane tube leading from the 8. rear adapter of the cylinder (8) to th

91415Use and Maintenance Manual Rev. 11-2010ENGLISH Check that the mains input voltage and frequency 13. parameters are compatible with the data shown